Application
Application
The introduction of implementation :
Professional Reinforcement of Civil Engineering
(a) The reinforcement method of the crack of wall,beam, pillar of steel structure
(b) D.I.Y reinforcement of the slif of wall, beam and pillar
(c) Glue of Heat insulation and water proof of roof
(d) Reinforcement of carbon fiber and glass fiber
(e) The bonding of new and old cement construction. Implementation of epoxy flooring under the wet or aqueous condition
(f) Reinforcement of building

A.The reinforcement method of the crack of wall,beam,pillar of steel structure

1.The series of reinforcement products

Introduction

  • Product Mix ratio Viscosity
    (CPS/25℃)
    Pot Life
    (25℃/100)min
    Applications
  • 2105A 100 800~1200 80
    2105B 50 400~600
    The pouring reinforcement of the crack on the wall, beam and pillar of cement concrete, fast curing and excellent structure.
  • 2100A 100 800~1200 120
    2100B 50 300~500
    The pouring reinforcement of the crack on the wall, beam and pillar of cement concrete, fast curing, and excellent structure.
  • 2090A 100 800~1200 190
    2090B 50 500~800
    The pouring reinforcement of the crack on the wall, beam and pillar of cement concrete, fast curing, low exothermal, bubble less, and excellent structure.
  • 1036A 100 Non-sagging 60
    1036B 100
    Sandy paste, used for the reinforcement of steel plate and for D.I.Y sealing of crack, used for the bonding of marble and artificial gardening.
  • 1351A 100 Non-sagging 30
    1351B 100
    Sandy paste, used for the reinforcement of steel plate and for D.I.Y sealing of crack, used for the bonding of marble and artificial gardening.
  • 1037A 100 Non-sagging 35
    1037B 100
    Light resin mortar, specific gravity less than 1, used for repairing & modeling of plastic.

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B.Split and D.I.Y reinforcement of wall, beam and pillar

2.Automatic Injection Machines and Accessories

1.High-Viscosity Screw Conveyer F-15
2.Handy injector R101
3.Spraying/Injecting Equipment F-31
4.Spraying/Injecting Equipment F-350
5.Professional Equipment for Spraying Machines 10000
6.Spraying/Injecting Equipment 440E
7.Accessories
8.D.I.Y Injector

Processing steps

  • Using grinder bar to mill the "v" shape of crack, then press the base wall with manual or automation syringe.
  • Injection of seal glue 1036A/B into the "V" shape of crack to fill the crack.
  • Using cylinder to inject epoxy resin and hardener 2100A/B into base wall, after curing of seal glue, take advantage of its own shrinkage of base wall, the strength of wall structure will be enhanced 5 times than original wall structure.
  • Injection equipment

C.Glue of Heat insulation and water proof roof

Sunlight, air, water are 3 most important substances to human in our daily lift. However, ulstraviolet from sunlight, the oxidation from the air and the moisture from the water cause the building rusty and flaky. Hence, it is important to improve th building with high performance of epoxy resin, which can reststance of heat insulationand waterproofing

Processing steps

1.Floor treament: It must keep the plain floor free from dirt. It is necessarilly to rub off the residual particle such as grease and moss. The floor must always dry and no water before implementing epoxy flooring.
2.Heat insulation and water-proofing treament:
  • Base glue:To enhace the bonding of cement and top glue (dosage 0.3kg/m2). Mixing 2040A and hardener 2040B with the ratio of 2:1. Then spread onto the cement by using brush or roller.
  • Top epoxy resin : The purpose is to heat insulation and water proof. (Dosage 0.8~1 kg/m2). Mixing 1016AT and 1016BT completely and coating on the surface of the base glue. It must be spread on carefully in order to get a smooth surface. It allows to step on after 2 days.

D.Reinforcement of carbon fiber and glass fiber

  • Characteristic
  • Light loading : The weight is 1/5 of the weight of steel.
  • Excellent elongation ability : The elongation ability is 10 times better than elongation ability of steel, suitbale for reinforcement of MRT station and viaduct.
  • Durable : Able to stand for the sunlight for about 30 years.
  • Ease to work : Short working time and no maintenance needed.
  • Good physical properties.
  • The reinforcement of composite materail i.e. carbon fiber and glass fiber

(1) Test of Stretch Length of carbon fiber cloth

  • Product Width(m/m) Thickness(m/m) Tensile strength(kgf/cm2)
  • Carbon fiber cloth 25.4 0.1 21184

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(2) Complex Material for carbon and glass fiber

  • Product Mix ratio Viscosity
    (CPS/25℃)
    Pot Life
    (100g/25℃)min
    Application
  • 1210A 100 15000~25000 60
    5340B 50
    Chemical resistance, suitable for primer, middle and wet surface coating, i.e. sewage tank,chemical tank and swimming pool
  • 1210A 100 15000~25000 120
    2100B 50
    High viscosity, easy to work, suitable for reinforcement of carbon fiber and glass fiber

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(3) Stretch Strength of The Complex Material and carbon fiber

  • item Overlapped panel Width (m/m) Tension Loading Thickness(m/m) Tension Loading(kgf) Tensile strength(kgf/cm2)
  • 1 25.36 1.22 2420 7822
  • 2 25.34 1.22 2390 7731
  • 3 25.58 1.22 2530 8107
  • 4 25.48 1.21 2245 8255

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E.The bonding of new and old cement construction. Implementation of epoxy flooring under the wet or aqueous condition

1.Bonding of epoxy resin and cement concrete
   The adhesive of old to new cement concrete

  • Product Mixing ratio Viscosity
    (CPS/25℃)
    Pot life
    (100g/25℃)min
    Applications
  • 2040A 100 8000~12000 100
    2040B 50
    Wet ground tolerance, new-old cement adhesive,non-sagging water based painting.
  • 3118B 100 2000~6000 50
    Water 100
    311A 100
    Wet-surface tolerance, concrete cement surface, suitable for project in the water.

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2.Epoxy resin for repair engineering under the wet condition such as tunnel, port and subway tunnel.

Properties

  • Product Mixing ratio Viscosity
    (CPS/25℃)
    Pot Life
    (25℃/100g)min
    Specific Gravity
    (20℃)
    Compression strength
    ASTM D695
    Bending strength
    ASTM D790
    Tensile strength
    ASTM D638
  • 5119A 100 5119SB 50 2000~5000 30 1.098 1000
    (kgf/cm2)
    900
    (kgf/cm2)
    600
    (kgf/cm2)
  • 5119A 100 5119LB 50 2000~5000 60 1.091 900
    (kgf/cm2)
    600
    (kgf/cm2)
    500
    (kgf/cm2)
  • 5119AP 100 5119BP 100 Non-sagging 30 1.41 - - -

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Processing steps

1.Mixing 5119A and 5119B or 5119LB(2:1) completely, pour inot the crack under the water, it will cure adter 12~24 hours (25). (Liquid)
2.Mixing 5119AP and 5119BP(1:1) competely which can be applied in coating under the wet condition. (paste)

F. Reinforcement of building

Attentions :

  • Pre cleansing of the wall.
  • Using 2040A/B as the protection coating, primer coating
  • Using non-sagging paste for sealing and reinforcement of building, e.g. for heavy leaking use the light sand paste in heavy leaking, use the heavy sand paste in light leaking. (i.e. 1351A/1351B)

Introduction

  • Product Mixing ratio Viscosity
    (CPS/25℃)
    Pot life
    (100g/25℃)min
    Applications
  • 2040A 100 2040B 50 8000~12000 100 Bonding of new-old mortar
  • 1037A 100 1037B 100 Non-sagging paste 35 light resin mortar, specific gravity < 1, winter use
  • 1038A 100 1038B 100 Non-sagging paste 75 light resin mortar, specific gravity < 1, summer use
  • 1351A 100 1351B 100 Non-sagging paste 30 heavy resin mortar, specific gravity > 2, winter use
  • 1352A 100 1352B 100 Non-sagging paste 75 heavy resin mortar, specific gravity > 2, summer use